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3 Ways Parts Sorting and Inspection Can Get Your Shipment Back on Track

Posted by Mike Knicker on Sep 1, 2017 10:47:39 AM

 3 Ways Parts Sorting and Inspection Can Get Your Shipment Back on Track.jpg

For some products, the manufacturing process does not end once those products are packaged and shipped out. In the case of automobile manufacturers, many of the final vehicle's components come from various suppliers and are assembled to build the cars we enjoy driving. Because the quality of these components work together to comprise the overall quality of each vehicle, and thereby the quality of the car's brand, it is imperative that each of the vehicle's components from those various suppliers must be carefully examined for non-conformance. What happens when a supplier's shipment of non-conforming parts is already on its way to the other side of world? What measures can be taken to maintain the brand's integrity and keep consumers safe, while adhering to a tight schedule?

3 Corrective Measures for a Shipment of Non Conforming Parts 

Response Time: Once the supplier knows there are non-conforming parts that are already on their way to a warehouse or distribution center, timing is critical. If there is a tight schedule to maintain, then either sending the shipment back to its point of origin to be sorted and reshipped, or having a team sent out from the supplier's location to the shipment's destination to inspect the defective shipment are options, but can be costly both in time and money. Alternatively, enlisting an on-site team who can perform all the necessary parts sorting and inspection services, and who are already located at the shipment's destination can help the supplier stay on schedule and deliver value. Once the shipment arrives, the on-site inspection team will already be in place to work diligently to contain the defective parts, sort the parts that meet specifications, gather the relevant data that the supplier wants to know about their shipment, or assist with any necessary part rework, repair, or assembly.

Reliable Data: If the supplier does not already know, they will quickly need to know the extent of the non-conformance of the parts in the shipment in order to determine how many conforming parts need to be produced or shipped to replace the defective parts in the shipment. Is it the entire shipment or is the defect limited to a certain quantity of parts? It is important to know how much of the shipment is defective, how these parts are defective, as well as the measurements of the defective parts if the defect is related to dimensional measurement. Sometimes these measurements can be quickly collected at the shipment's destination, or in the case of non-conforming parts with tight tolerances which demand accurate measurements, the defective parts may have to be sent to an environmentally controlled dimensional metrology lab. Obtaining the measurement data, whether at the shipment's destination or in a controlled lab, will save the supplier the time and cost it would take to send the entire shipment back to its point of origin to be sorted and inspected. This data can be used to produce the correct parts and ship them out while the non-conforming parts are on their way back to the supplier or are dispositioned.

Rework or Repair: Once the defective parts have been sorted from the parts that meet conformance, and the supplier has reliable measurement data which they can use to know how much the defective parts deviate from the conforming ones, sometimes the supplier can use this data to rework or repair the bad parts currently at the shipment's destination. In certain scenarios that do not require a part to be held to an extremely tight tolerance, rework or repair can be as simple as smoothing out a dent or deburring a rough edge.

Parts Sorting & Inspection Services as a Value-Added Solution

Q-PLUS Labs is a fully equipped dimensional metrology lab that has over 30 years experience in dimensional and on-site inspection. Our personnel are veterans at helping our customers maintain their product's integrity and are fully capable of providing an on-site parts sorting and inspection team able to respond and arrive at your location typically within 24 hours. As a registered ISO 9001 and ISO 17025 accredited laboratory deeply knowledgeable in serving industries including Solar, Energy, Automotive, Aerospace, Medical, and Defense, Q-PLUS Labs can help you keep your tight schedule while maintaining and delivering the quality associated with your brand.

Contact us for information on how we can add value to your manufacturing and production process.

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Topics: dimensional measurement, dimensional inspection equipment, dimensional measurement services, metrology lab, inspection services, measurement, parts sorting and inspection, parts sorting services, dimensional metrology, parts sorting, on-site, on-site measurement, on-site parts sorting, on-site inspection, onsite

The Importance of Part Sorting & Inspection Services

Posted by Mike Knicker on Jun 30, 2017 3:21:36 PM

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We all know the old adage, "time is money." For OEMs especially, both time and money are essential factors when it comes to the entire production process, from design down to inspection. With the exponential improvements to the technology involved in the production process, the amount of time it usually takes to mass produce parts has been considerably curtailed, saving companies also on the cost it usually takes to previously produce those parts. But what happens when something goes wrong in the final stages of production, and defective parts are shipped out?

Can it be fixed?

The solution depends on factors unique to your specific schedule and cost of production. Will the cost to recall the parts back to their original destination be significantly more than the cost to have the parts inspected and sorted at their shipping destination? How much time will be involved in the inspection, sorting, and containment of the parts compared to the amount of time it will take to have them scrapped and start over with production? No one likes having to deal with the consequences of mistakes, but part sorting and inspection at the shipment's destination can be a viable solution for these mistakes when the factors of keeping costs down and maintaining the delivery schedule are of critical importance.

What will fix the situation?

Inspecting and sorting parts at the shipment's destination is a corrective measure that may involve quite a few more services. It is important to find a company that is able to deploy personnel quickly to efficiently execute on these types of services, thereby streamlining the process to help get things back on track.

In addition to part sorting and inspection, some of these services include:

  • Part Rework or Repair
  • Light Assembly
  • Part Containment
  • Quality Partnerships
  • Scanning

Every company wants happy customers. Inspecting and sorting parts at their destination may help save time and money in the corrective process to stay on schedule and deliver the right parts. Services that help you provide defect-free products also help to reinforce your relationship with your customers while maintaining your product's integrity.

Q-PLUS Labs offers a full spectrum of solutions

As a registered ISO 9001 and ISO 17025 accredited laboratory, Q-PLUS Labs is committed to making sure your product meets your expectations at the highest standards. With our fully equipped dimensional metrology lab, our personnel are veterans at helping our customers maintain their product's integrity. Whether you require on-site inspection or in a controlled lab environment, we deploy both speed and accuracy with our services, and will help you maintain your tight schedule. With over 30 years of experience in the field, you can be assured that we are deeply knowledgeable in understanding our customer's needs when it comes to maintaining and delivering quality.

Contact us for assistance with your dimensional measurement needs, part sorting and inspection questions, or to request a quote.

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Topics: dimensional measurement, 3D scanners, dimensional inspection equipment, 3D scanning equipment, dimensional measurement services, metrology lab, part sorting, part sorting and inspection, part containment, part rework, part inspection, sorting services, inspection services